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Case Study: Technical Resin Flooring Installation for a Steam Cleanable Environment

Writer's picture: Kev JohnsonKev Johnson

Updated: Jan 29

Introduction


Steam cleanable resin floor

At 4m Floors UK, we pride ourselves on over 30 years of expertise in delivering high-performance resin flooring solutions. In this case study, we’ll detail the technical processes undertaken during the recent installation of a Polyurathane HF resin floor at a thickness of 9mm for a facility requiring steam-cleanable surfaces. The project a technical area of coved skirting, using Polyurathane HF for superior durability and functionality.


Project Overview

Key Specifications

  • Product Used: Polyurathane HF

  • Floor Thickness: 9mm (suitable for steam cleaning and hot water exposure)

  • Key Features:

    • High chemical resistance

    • Abrasion-resistant surface

    • Seamless and slip-resistant finish

    • Non-taint certified by Campden BRI

    • Suitable for applications requiring exposure to steam cleaning


Applications

This installation was specifically designed to meet the needs of diverse industries, including food processing facilities, breweries, chemical plants, workshops, and bottling plants. Each of these environments demands high durability, hygiene, and resistance to both chemical exposure and thermal stress.


Resin Flooring Installation Process

Surface Preparation

Achieving optimal adhesion and durability begins with meticulous surface preparation. For this project, we carried out the following steps:

  • Diamond Grinding: Used to remove any existing coatings, laitance, or surface contaminants, ensuring a clean substrate.

  • Vacuum Cleaning: Industrial vacuums were used to remove all dust and debris from the grinding process.

  • Inspection: The substrate was checked for cracks, hollows, or imperfections that might impact the flooring's integrity.

  • Priming: Applied a high-performance primer to enhance adhesion between the substrate and Polyurathane layer.




Coved Skirting Installation

The 50 linear meters of coved skirting were meticulously installed to provide a seamless transition between the walls and the floor, ensuring hygiene compliance and ease of cleaning.

  • Custom Templates: Used to achieve uniformity and precision.

  • Hand-Troweled Finish: Ensured a smooth, durable curve that would withstand steam cleaning.


Polyurathane HF Application

Polyurathane HF was chosen for its heavy-duty properties, including resistance to abrasion, chemicals, and thermal stress. Key steps included:

  • Mixing: The three-part polyurethane-based screed was mixed on-site to achieve the desired consistency.

  • Application: Applied at a minimum thickness of 9mm using hand trowels and specialised tools.

  • Leveling and Falls: Ensured the screed was applied to falls where required, promoting efficient drainage.

  • Curing: Allowed the floor to cure, forming a seamless, slip-resistant surface ready for operational use.




Benefits Delivered

  • Durability: The floor's high abrasion resistance ensures longevity in a high-traffic environment.

  • Hygiene: The seamless and coved skirting design facilitates easy cleaning and compliance with strict hygiene standards.

  • Efficiency: Rapid curing times allowed the client to return to service quickly.

  • Safety: The slip-resistant finish enhances workplace safety.


Resin floor with resin coving for hygiene


Conclusion

This project exemplifies the technical expertise and attention to detail that 4m Floors UK brings to every installation. By using Polyurathane HF, we delivered a resin flooring solution that meets stringent industry standards for hygiene, durability, and safety, ensuring our client's facility remains operational and efficient for years to come.


4m Resin Flooring Contractors for Over 30 Years

For 30 years, 4m Floors UK has been at the forefront of delivering specialised resin flooring solutions that combine durability, aesthetic appeal, and cost-efficiency. Whether you need a robust industrial floor, a decorative car park surface, or a sanitary environment, our expert team is equipped to meet your needs.

At 4m Floors UK, we take pride in being a trusted name in resin flooring contractors, offering a comprehensive range of services tailored to large projects. From terrazzo installations to floor signage, manufacturing flooring, car park solutions, and food and beverage flooring, our expertise and versatility enable us to meet the unique needs of various industries. Contact us today to discuss your project requirements and experience the difference our quality resin flooring solutions can make.


If you have any questions please do get in touch at sales@4mfloors.co.uk or alternatively give us a call on - 01782 576650





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      created by Kev Jono

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4m Floors UK

4m Floors UK Ltd

Unit 9 Decade Close
High Carr Business Park
Newcastle-under-Lyme
Staffordshire
ST5 7UG

sales@4mfloors.co.uk

Tel: 01782 576650

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